Friday, 25 November 2011

Treating Burns


Most of the wounds we see in the Grand View Wound Care Center are chronic and non-healing. A burn is an acute wound caused by exposure to thermal extremes, electricity, caustic chemicals, or radiation.
  • Thermal: Most common and results from misuse or mishandling of fire or a combustible product, like matches, kitchen accidents, or physical abuse. Exposure to extreme cold can also cause thermal burns.
  • Chemical: May come from acid or alkali, usually deep burns.
  • Electrical: These burns result from contact with flowing electrical current. Either low voltage around a house or high voltage at work
  • Radiation: The most common radiation burn is sunburn. Other burns due to radiation exposure are the result of radiation treatment or in industries that use or process radioactive materials.
Initial Assessment:
Determining extent of injury: Burn size is expressed as a percentage of total body surface area (i.e. the rule of nines); burn depth is concerned with the extent of tissue damaged. A partial thickness burn damages the epidermis (superficial partial-thickness or first degree) and part of the dermis (deep partial-thickness or second degree); a full-thickness burn involves the epidermis, dermis and subcutaneous tissue (full-thickness or third degree). Third degree burns usually require surgical intervention for wound healing.
Factors that affect healing:
  • Burn location: burns on the face, hands, feet, and genitals are most serious due to the possible loss of function
  • Burn configuration: edema due to a circumferential burn can slow or stop circulation to the extremity; burns on the neck can obstruct the airway; burns to the chest can interfere with normal respiration by inhibiting expansion
  • Preexisting medical conditions: note disorders that impair peripheral circulation, especially diabetes, PVD, and chronic alcohol abuse
  • Other injuries sustained at the time of the burn
  • Patient age: patients younger than age 4 or older than age 60 are at a higher risk for complications and experience a higher mortality rate
  • Pulmonary injury: inhaling smoke or super-heated air damages lung tissue

Safety while dealing with Chemicals in Lab


Module One: Rules for Protecting Yourself

Laboratory Safety Starts With You

A laboratory participant should be aware at all times of any hazardous conditions and possibilities that exist within the laboratory/laboratories they work or participate in.
It is vitally important to always keep laboratories clean and uncluttered, walkways unimpeded by trash and storage, free of excessive and/or uncontrolled hazards, and to always maintain free and unobstructed access to safety equipment such as safety showers, eyewashes, and hoods.
The best tool for preventing or limiting unnecessary risk in a laboratory environment is attitude of the laboratory personnel.
Safety starts with YOU.

Rules for Protecting Yourself

Below are guidelines to follow when working with hazardous chemicals and/or machinery.
  • Knowledge of Chemicals
    Know what is in the product you are working with. Always consult Material Safety Datasheets (MSDS) before conducting an experiment with chemicals or combinations unknown to you.
  • Sufficient is Better
    Only get and use the smallest amount of chemical ingredients sufficient to complete the process.
  • Maintenance is Critical
    Maintain machinery and equipment to prevent leaks or releases.
  • Always Ventilate
    Use ventilation to reduce amounts of chemicals accumulating in the air. Hood use should be well-understood and properly implemented.
  • Personal Protective Equipment
    Properly understand and wear necessary personal protective equipment (PPE).
  • Constant Awareness
    Inform laboratory or departmental supervisors immediately of unusual odors, spills, or releases, or other unsafe conditions.
  • Medical Attention Follows Exposure
    If you have been exposed to a chemical and feel sick, get medical attention immediately.
  • Habitualize Safety
    Develop safe laboratory habits.

Module Two: General Chemical Safety

Chemicals are Pervasive

Chemicals exist in our everyday lives, both in the workplace and at home. Acknowledging and understanding chemical safety helps prevent unwarranted and unnecessary risks to life and property.

Chemical Life Cycle

The total chemical life cycle defines the stages of a chemical's purchase, use, and disposal:
  1. starts from purchasing...
  2. receiving...
  3. storage...
  4. distribution...
  5. application...
  6. collection...
  7. environmental health and safety...
  8. treatment (of waste and contamination) ...
  9. disposal
All parts of the cycle need to be handled with appropriate caution.

Chemical Forms in Nature

All chemicals exist in one of four states: solid, liquid, gas or plasma.
Solids
Solids are of a definite shape and volume at room temperature and pressure. Solids may create dust or fumes by cutting, drilling, sanding, grinding or welding that are then released into the air. Risk of inhalation exposure to contaminated air is high.
Liquids
Liquids are characterized by the tendency to flow and be of relative low compressibility at room temperatures and pressures. Liquids may come into contact with the skin and be absorbed into the body. Liquids may also be sprayed and form mists, or evaporate and form vapors, which may then be inhaled.
Gas
Gas is a chemical in the gaseous phase at room temperature, and enters the body by inhalation.
Plasma
A plasma is created when electrons are no longer trapped in orbits around the nucleus. Most of the matter in the universe is found in the plasma state.

Examples of Common Chemicals

Common, everyday chemicals include:
  • nail polish remover
  • fixative spray
  • toner in the office copier
  • paints and thinners
  • corrosive cleaner
  • toxic or flammable solvents
  • fungicides
  • pesticides
  • swimming pool chlorine

Dangers

Many chemicals are flammable, toxic and/or possibly explosive, and may affect the health or life of participants and/or bystanders if not handled properly throughout the chemical life cycle.

Chemical Classification

Chemicals may be classified as hazardous or non-hazardous. The Environmental Protection Agency (EPA) has divided hazardous chemicals into several categories useful for understanding compatibility and the need for segregation.
Any chemical containing one or more of the following characteristics is considered a hazardous chemical:
  • Ignitable Materials
    These materials give off heat, smoke, and may disperse toxic pollutants into the air. The flash point generally is below 60 degree C (140 deg F).
    Ex: Gasoline, Isopropyl Alcohol.
  • Corrosive Chemicals
    These chemicals have a very low or high pH (below 2 or above 12.5), and may cause burns to the skin or body.
    Ex: Hydrochloric Acid, Sodium Hydroxide.
  • Reactive Chemicals
    When exposed to air, light, or water, these chemicals may detonate, explode or give off poisonous gases. These chemicals include oxidizers, cyanides and sulfides.
    Ex: Sodium metal.
  • Toxic Chemicals
    The EPA has defined that a toxic chemical is one that possesses a high toxicity by dose/weight. This is determined by dose level as defined by the ratio of potential Lethal Dose 50% (LD50) observed harm calculation (LD50 [orally] < 50 MG/KG). These chemicals may be absorbed through skin, inhalation or ingestion.
    Ex: Sodium Cyanide.
  • List waste
    Materials regulated by the EPA as a hazardous waste.
  • Listed Constituent
    Materials regulated as hazardous based upon component or constituent levels.

General Chemical Handling Precautions

General precautions shall be followed for chemical handling:
  • Safety Rules Protect You and Everyone Else
    Know safety rules and follow them.
    • Safety Equipment Locations
      Know the locations of MSDS binders, eye wash stations, showers, fire extinguisher(s), and first aid kits.
    • MSDS's Provide Important Information
      Read the manufacturer's MSDS sheet for all chemicals and warning labels on the packaging prior to starting work.
    • Sufficient Use of Chemical
      Purchase only the minimal amount of chemical needed and keep only small amounts on the bench for each use.
    • Follow Waste Disposal Procedures
      Obtain and follow proper waste disposal procedures to discard waste chemicals.
    • Prevent Unnecessarily Risky Exposure
      Sandals, perforated shoes, and bare feet are prohibited.
  • Ingestion, Absorption or Contamination Exposure Prevention
    Eating, drinking, smoking, gum chewing, or application of cosmetics in the lab area are prohibited.
    • Habitualize Safe Work Practices
      Apply safe work practices (ex: always add acid or base to water).
    • Personal Protective Equipment
      Use gloves, goggles, and a face shield as protective equipment when handling chemicals.
    • Toxicity is Important
      Treat all chemicals as though they were a toxic agent.
    • Prevent Chemical Contact with Skin
      Skin contact with all chemicals shall be avoided.
    • Know Inhalation Hazards of Chemicals
      Minimize any inhalation exposure to hazardous chemicals.
    • Prevent Ingestion of Harmful Chemicals
      Do not smell or taste any chemicals.

Incident Reporting

Report incidents to your supervisor immediately.

Module Three: MSDS Information

Material Safety Datasheets (MSDS)

Material Safety Datasheets (MSDS) are a significant source for product/chemical-specific safety information. OSHA requires chemical manufacturers and importers to produce one MSDS for each hazardous chemical they manufacture or import.

MSDS Definition

Material Safety Data Sheet (MSDS)
A compilation of information required under the OSHA Communication Standard on the identity of hazardous chemicals, health, and physical hazards, exposure limits, and precautions. [source: EPA]

MSDS Sheet Contents

MSDS sheets contain information such as:
  • Names of hazardous chemicals
    Ex: Acetone, alcohol
  • Physical and chemical properties
    Ex: Flammable & highly volatile
  • Physical hazards of the products
    Ex: Burns
  • Hazardous ingredients
    Ex: Acetone 80%, Alcohol 20%
  • Health hazards of the products
    Ex: Headaches, eye irritation
  • Reactivity of the chemical
    Ex: Water reactive
  • The main way the chemical enters the body
    Ex: Inhalation
  • The legal limit allowed in the air
    Ex: 750 ppm
  • Carcinogenic of the chemical
    Ex: Not carcinogenic
  • Precautions for safe use of the hazardous chemical
    Ex: Use with adequate ventilation
  • Exposure control method, including personal protective equipment (PPE)
    Ex: Wear respirator, goggles, gloves, etc...
  • Emergency and first aid procedures
    Ex: Eyes flush with water at least 15 min
  • The date the MSDS was prepared
    Ex: 2007
  • Name, address and phone number of the person responsible for the information in the MSDS
    Ex: Mary Jones, 328, Perry Rd, WC,USA, x-394-0001

Location of UNT MSDS Physical Archive

The RMS web site provides links to several MSDS sources.
Copies of MSDS sheets may also be obtained from:
Risk Management Services
Risk Management Center
Office #117
700 North Texas Blvd, Denton, Texas 76201
(940) 565-4751

Module Four: Storage of Chemicals

Material Data Safety Sheets (MSDS)

Always read MSDS prior to starting any chemical storage. MSDS sheets provide special storage information and incompatibilities.

Storage Groups

Chemicals may be divided in 10 groups for storage. These are:
  • flammables
  • oxidants
  • reducers
  • concentrated acids
  • concentrated bases
  • water reactives
  • extreme toxics
  • peroxide formers
  • pyrophorics
  • gas cylinders

Procedures for Hazardous Chemical Storage

Always follow the manufacturer's procedures for toxic, carcinogenic, radioactive, and biological hazardous chemicals storage.
Whenever possible, separate chemicals into the following hazard classes:
  1. Flammable/combustible
  2. Flammable solids
  3. Mineral acids
  4. Organic acids (liquid)
  5. Caustics
  6. Oxidizers
  7. Perchloric acid
  8. Water-reactive
  9. Air-reactive
  10. Heat-reactive (require refrigeration)
  11. Unstable (shock-sensitive, explosive)
  12. Others
  13. Gases: toxic, flammable, oxidizers and inert
Never store chemicals alphabetically without regard to their hazardous characteristics and reactivity. Once separated into hazard classes, chemicals may be stored alphabetically.

Chemical Compatibility & Proper Storage

Store chemicals in accordance with compatibility. Incompatible chemicals coming into contact can generate extremely violent chemical reaction resulting in catastrophic explosions. Gaseous products may be formed which are dangerously flammable. Vapors can travel for long distance to an ignition source and cause a fire.

Flammable Storage Cabinets

Volumes greater than 1.0 liter of flammable liquids which are stored in glass containers are hazardous and should only be removed from a flammable cabinet when transferring liquid from the container to a smaller container while in a fume hood, and should not be used on the benchtop.
A prudent practice in place of storing greater than 1.0 liters of flammable liquid is to divide larger volumes into several smaller volume containers (less than 1.0 liter each) before storing in a flammable cabinet. Large volume containers of flammable liquids should be returned to flammable cabinet immediately upon completion of transfer of liquid to a smaller container for use (less than 1.0 liter size).
Store flammables in flammable storage cabinets in accordance with National Fire Protection Association (NFPA) codes.

MSDS Incompatibilities

One should always check with the MSDS for chemical incompatibilities before using or storing a chemical. To view an example list of incompatible substances, consult with the Chemical Hygiene Plan, Appendix C - List of Incompatible Substances.

Flammable Storage Cabinets

Store flammables in flammable storage cabinets in accordance with National Fire Protection Association (NFPA) codes.
Chemical Hazard Diamond
The NFPA 704 system uses a diamond-shaped diagram of symbols and numbers to indicate the degree of hazard associated with a particular chemical or material.
Note: Zero is used to indicate no special hazards, up to four for severe or extreme hazard potential.
Chemical Hazard Diamond Description Image
  • Health hazard (blue section)
    Denotes relative hazard to human life
    1. 0 - Normal material
    2. 1 - Slightly Hazardous
    3. 2 - Hazardous
    4. 3 - Extreme Danger
    5. 4 - Deadly
  • Flammability (red section)
    Denotes flash point of material
    1. 0 - Will not burn
    2. 1 - Above 200° F
    3. 2 - Below 200° F
    4. 3 - Below 100° F
    5. 4 - Below 74° F
  • Reactivity (yellow section)
    Denotes volatility and severity of reactive quality
    1. 0 - Stable
    2. 1 - Unstable if heated
    3. 2 - Violent chemical change
    4. 3 - Shock and heat may detonate
    5. 4 - May detonate
  • Other hazard information (white section)
    Denotes symbol used to describe additional hazard warning
    1. Oxidizer (OXY)
    2. Acid (ACID)
    3. Alkali (ALK)
    4. Corrosive (COR)
    5. Use NO WATER (W)
    6. Radiation hazard ( radiation symbol )

Storage of Hazardous Chemicals

It is important to follow these basic guidelines when storing each type of hazardous chemical.

Storage of Corrosive Materials

Store corrosive materials near the floor to minimize the danger of falling from shelves. Store in areas that are cool, dry, and well-ventilated, and away from sunlight. Additionally, the storage area should not be subject to rapid changes in humidity or temperature.

Storage of Water-Reactive Chemicals

Water-reactive chemicals should be stored in a cool, dry place. Do not store water-reactive chemicals near or under water sinks. Minimize storage of reactive chemicals.

Storage of Peroxidizable Compounds

Store peroxidizable compounds under a nitrogen atmosphere. Date containers upon receiving and opening. Keep away from heat, light, and ignition sources.

Storage of Oxidizing Chemicals

Store oxidizers in a cool, dry, well-ventilated area, out of direct sunlight. Do not smoke near oxidizers.

Storage of Poisonous Compounds

Treat poisonous compounds with extreme caution. Toxic compounds should be stored according to the nature of the chemical.

Storage of Toxic, Carcinogenic, Radioactive, and Biological Hazards

Follow the manufacturer's procedures for toxic, carcinogenic, radioactive, and biological hazardous chemicals storage.

Gas Cylinder Management

All cylinders should be labeled properly. Compressed gases or liquefied gas cylinders have physical and chemical hazards. Mishandled cylinders may rupture violently, releasing their hazardous contents and/or become dangerous projectiles.

How to protect yourself

Wear appropriate foot protection when engaged in moving or transporting cylinders. Proper personal protective clothing and equipment shall be worn. Always read the MSDS sheet and familiar with the health, flammability, and reactivity hazards for the particular gas.

When receiving gas cylinders

Always check for leaks. Visually inspect the cylinder for damage. Ensure the valve cover and shipping cap are affixed. Check for proper labeling.

How to store gas cylinders

Cylinders should be stored in a dry, well ventilated area at least 20 feet from combustible materials. Gas cylinders should be stored outside of the lab.
Cylinders should be stored in compatible groups: flammables from oxidizers, corrosives from flammables, full cylinders from empties.
Oxygen cylinders must be separated by 20 feet from fuel gas cylinders, such as acetylene, and should be stored upright and secured with a chain or cable. Valves and caps should be completely closed.

How to transport gas cylinders

Secure the cylinders upright. Use a gas cylinder hand truck for transportation.

How to use gas cylinders

Open valves by hand, not with any tool.
Keep cylinders upright and away from heat, sparks, fire, or electrical circuits.
Do not use oil or grease on the oxygen cylinders.

Poison gases

Poison gases like arsine, ethylene oxide, hydrogen cyanide, nitric oxide, and phosphine represent a significant hazard. Fume hoods and other ventilation need to be tested before use and checked frequently during the project involving poison gas.
Emergency procedures should be made available to all personnel, adjacent labs and building representative.

How to maintain gas cylinders

All cylinders should be properly marked to identify the contents. Make sure any empty container is labeled with "EMY", abbreviation for empty.
If cylinders are leaking, remove to outdoors and away from sparks or heat, and empty slowly. Put a warning sign on any cylinder that is leaking and notify the supplier.

Chemical Inventory

It is strongly recommended to perform a full chemical inventory annually. Additionally, best practice recommends keeping sufficient records tracking the most toxic and dangerous chemicals used in a laboratory, including procurement informaton, expected usage, consumption, disposal, and related dates.

Module Five: Chemical Labeling & Posting

Chemical Labeling Regulations

Federal and state regulations mandate that all labels on containers must include the following:
  • chemical name
  • hazard warning
  • name and address of the manufacturer or other responsible party
Note: Prior to storing a chemical, it must be labeled with the date the chemical was received.

Mandatory Chemical Labeling

All secondary containers in the laboratory or workplace shall be labeled according to the following example:
  1. Name of the chemical: Nitric acid
  2. Route of entry: Eyes, skin, mucous membrane
  3. Health hazard: Poison
  4. Physical hazard: Corrosive
  5. Target organ affected: Skin and Lungs

Secondary Container's Labeling

It is the worker's responsibility to ensure all secondary containers are labeled with the above information.

Refrigerators Used as Chemical Storage

Refrigerators used for chemical storage must be labeled "For Chemical Storage Only" in a consipicous location on the refrigerator.
Storing food, water or other material meant for ingestion, absorbtion (ex: medical creams) or other bodily uses (ex: makeup) in a refrigerator used for chemical storage is prohibited.

Labeling of Areas Containing Chemical or Hazardous Materials

Caution Placarding

Entrances to shop and laboratory areas where chemicals or hazardous materials are used must be posted with a CAUTION PLACARD sign to indicate the hazard types in the work area.

Emergency Contact Information

Emergency phone numbers must be posted on the entrances of the shop and laboratory.

Proper Placard and Contact Information Responsibility

The manager or supervisor of the shop or laboratory is responsible to ensure work areas and entrances are appropriately posted with required information.

Module Six: Chemical Spill Procedures

Spill Prevention

Preventing spills is the most effective way to protect life and property. Always invest effort in effective planning, use of chemicals in experiments and work practices, transportation and storage of chemicals, and proper housekeeping to minimum the likelihood of a spill occurring.

Identifying & Reporting Chemical Spills

Proper handling of spills is essential to effective laboratory safety practices. Spills may happen at any time, to anyone. Preparing for the eventuality of spills is crucial to knowing how to respond effectively and critically when they do occur.

Responding to Spills, By Size

The size of a spill indicates the level of response to spill incident. Small spills (less than 100 ml) may be handled by the laboratory personnel, whereas large spills should be handled by the university's Risk Management Services or a chemical response team after alerting 911 in case of emergency.
Chemical spills should be identified as small and large spills when reporting the spill.

Handling Large Spills

For large spills that do not threaten a person's safety, always contact Risk Management Services Environmental Services office at 940-565-4751 for assistance (call 817-403-9833 if after hours).
Note: For emergencies, call 911, 24 hours a day.

Handling Small Spills

For small chemical spills (< 100 ml):
  1. Acid spill
    • Use sodium bicarbonate to neutralize the acid.
    • Mix thoroughly until fizzing and evolution of gas ceases. It may be necessary to add water to the mixture to complete the reaction.
    • Check pH with indicator paper to make sure acid has been neutralized.
    • Transfer the mixture to a plastic bag and label acid waste.
    • Request a pick up from the RMS waste website.
    • Add water in large quantities to neutralize acid spill, only if the spill is within a few milliliters.
  2. Caustic spill
    • Apply acid to neutralize the base.
    • Mix thoroughly until fizzing and evolution of gas ceases.
    • Check pH with indicator paper to make sure base has been neutralized.
    • Transfer the mixture to a plastic bag and label caustic waste.
    • Request a pick up through the RMS waste website.
  3. Solvent spill
    • Apply activated charcoal to the perimeter of the spill.
    • Mix thoroughly until material is dry and no evidence of liquid solvent remains.
    • Transfer absorbed solvent to a compatible plastic bag.
    • Notify RMS for disposal.
  4. Mercury spill
    • Dampen the mercury sponge with water, then wipe the contaminated area.
    • Place the contaminated sponge in its plastic bag, tie shut and attach a mercury waste label.
    • Request a pick up through the RMS waste web site.
  5. Biohazard spill
    • Human body fluid and blood should be treated as infectious hazard.
    • Call RMS at 940-565-4751 immediately for further assistance.

Handling Minor Spills

Minor spills should be cleaned up immediately by the worker or laboratory personnel, using the procedures described above.

Handling Flammable or Health/Life Threatening Spills

Do not try to clean the spill if it is flammable or immediately dangerous to health or life. Alert others and evacuate the immediate area, and contact Risk Management Services at 940-565-4219 for assistance.

Chemicals on the skin

Immediately flush with cold water for no less than 15 minutes and wash with a mild detergent, like soap and water. If a reaction is noted, seek medical attention immediately.

Chemicals on the clothes

In case hazardous chemicals spill onto clothing:
  • Be careful not to spread undiluted the chemical directly to the skin, if possible.
  • Quickly remove all the contaminated clothing while using the safety shower.
  • Flood the affected body with cold water for at least 15 minutes.
  • If any pain persists, get medical attention as soon as possible.

Module Seven: Personal Protective Equipment

Personal protective equipment provides a barrier between the individual employee and a potential hazard.

Eye Protection

Eye protection should always be considered before conducting any work or experiment. Additionally, always know the location of the nearest eyewash station in a laboratory before removing chemicals froms storage and beginning an experiment.
Guidelines for when to put on protective eyewear:
  • Safety goggles are necessary when there is a potential chemicals to splash and flying objects in the work or laboratory area.
  • Appropriate eye protection should be worn when using or creating:
    • caustics
    • corrosives
    • irritants
    • flammable materials
    • cryogenics
    • explosives
    • biohazards
    • radioactive materials
  • Eye protection should also be worn when performing these machine shop functions:
    • welding
    • sanding
    • drilling
    • grinding
    • sawing

Protective Clothing

Lab coats are designed to protect clothing and skin from chemicals that may spill or splash.
Different types of lab coats are available that offer different types of protection:
  1. Cotton - Protects against flying objects, sharp or rough edges.
  2. Wool - Protects against splashes of molten materials, small quantities of acid, and small flames.
  3. Synthetic fiber - Protects against sparks and infrared or uv radiation.
  4. Aluminized and reflective clothing - Protects against radiant heat.
Aprons provide an alternative to the lab coat. An apron should be worn over garments that adequately cover the arms and body.

Hand Protection

Gloves should be worn on the basis of the material being handled and the particular hazard involved, as they are a shield between hands and hazardous materials.
Guidelines for selecting effective hand protection:
  • Selecting an Appropriate Glove
    • The type of glove must be selected to fit the nature of the work.
    • PVC protects against mild corrosives and irritants.
    • Latex provides light protection against irritants and limited protection against infectious agents.
    • Natural Rubber protects against mild corrosive materials and electric shock.
    • Neoprene gloves are for working with solvents, oils, or mild corrosive material.
    • When working with extremely corrosive material, wear thick gloves.
  • Follow Precautions
    • Take extra precaution in checking for holes, punctures, and tears in the gloves before using.
    • Wash hands as soon as possible after removing protective gloves.

Foot Protection

Foot protection prevents injury from corrosive chemicals, heavy objects, electrical shock and wet floors. Shoes that completely cover the foot and ankle are recommended.
Note: Never wear footwear that offers little or no protection on the top, sides, bottom and ankle portions of the foot. This includes:
  • sandles, clogs, or flip-flops
  • women's flats or high-heels
  • footwear with holes that are uncovered
  • ankle-less footwear
  • slipons or mesh-covered footwear
Guidelines for selecting effective protective footwear:
  • Select sturdy shoes that cover the foot for the work place or laboratory.
  • Footwear should at all times completely cover the foot and ankle.
  • Safety shoes, rubber boots or plastic shoe covers protect against specific types of chemical contamination.

Hearing Protection

Ear protection should be worn where the noise level is above 85 decibels (dBA).
  • Areas where excessive noise is present at any time should be posted with signs indicating ear protection is required.
  • Ear plugs or ear muffs should provide basic protection to seal ears against noise.
  • Ear protection should be rated adequately to lower dBA levels from the expected peak exposure to a non-destructive level.

Respiratory Protection

Acids, bases and toxic chemicals may create vapor and noxious fumes, and are considered acute respiratory hazards. These materials may enter the body through the skin and the lungs through inhalation. Respiratory protection is required for working with these chemicals.
Air-purifying respirator equipment should match the specific type of cartridge with the anticipated chemical protective usage. Contact Risk Management Services (940-565-4751) for assistance in selecting the correct respiratory protection.

Module Eight: Waste Disposal

Appropriate and adequate disposal of waste is critical in preventing unecessary risk to the environment, as well as lowering the likelihood of unsafe conditions. The last element of the total chemical life is waste.

Chemical Recovery & Re-Use

Chemicals may be recovered, recycled, or re-used safely at the end-of-life-cycle stage. Careful, organized housekeeping operations reduce waste and the likelihood of an an accidental spill or contamination event.
Creative thinking can help you to redesign procedures to use less chemicals, create less waste, prevent fugitive emissions, and minimize unnecessary discharges to the sanitary sewer.

Identifying Hazardous Chemical Waste

Properly arranging for appropriate disposal of chemical waste labeled hazardous is very important.

Hazardous Material Pickup Requests

UNT Risk Management Services maintains an online form for requesting hazardous material pickups on-campus. Use this form for requesting pickups of any materials deemed hazardous.

Biological Waste Disposal

Biological waste (material, sharps and glassware) is handled by the Biology Department (940-565-2011). Contact the Biology Department for biological waste disposal procedures.

Hazardous Characteristics

Chemical waste is hazardous if it exhibits the following characteristics:
  • Ignitability – EPA waste code D001 -- Ignitable waste gives off heat, smoke, and soot, and may disperse toxic pollutants and by-products into the air. Additionally, liquid wastes such as solvents may catch on fire.
  • Corrosivity – EPA waste code D002 – Corrosive wastes include acids and bases that may cause injury to the skin or body.
  • Reactivity – EPA waste code D003 – Reactive chemicals can react violently or give off poisonous gases when exposed to light, air, water or other materials.
  • Toxicity – EPA waste code D004 – D042 – Toxic wastes are harmful or fatal when ingested or absorbed. If your waste contains pesticides, organic constituents and metals, it is a hazardous waste.
Any waste may be disposed as regular trash if it does not exhibit the above characteristics.

Regulation of Hazardous Chemical Waste

Disposal of hazardous chemicals is strictly regulated under the Resource Conservation and Recovery Act (RCRA), the Texas Hazardous Waste Management Regulations, and the Environmental Protection Agency (EPA) regulations CFR 40, parts 100-399.

Nanoparticles Safety

Nanochemistry is a new discipline with structures that have unique properties. These are assemblies of atoms or molecules on a scale of the building blocks. They are ultrafine particles measuring in between 1-100 nanometers (nm). The use of nanoscale structures, devices and systems that may have utility for chemicals that require nanoscale applications. The advantage of nanomaterials is that they provide so much more surface area than the same amount of larger-grained materials. They can create products which are much more durable, effective, wear-free and other possibilities yet to be discovered.
Nanoparticles act like a gas and pass through skin and lung tissue to penetrate cell membranes. Once inside the cell, they might become toxic or disrupt normal cell chemistry. Threadlike nanotubes are structurally similar to asbestos fibers, which can cause lung problems when inhaled in large amounts over long periods. It is strongly recommended that nanoparticle stocks when dry should be handled inside an appropriate glove box. Workers should wear protective equipment, including safety goggles, lab coats, and gloves if handling or transporting materials outside of a glovebox. Nanoparticle solutions may be handled on the lab bench once placed in solution. Workers should wear protective equipment, including safety goggles, lab coats, and gloves. Transport of nano-materials should employ a secondary containment device. Limit access in areas where experiments are being carried out. Only trained personnel may be permitted to work in these areas. Nanoparticle waste must be contained and labeled for chemical content.
Use the Risk Management Website (http://rms.unt.edu) to "Request Haz Pickup". Contact the HazMat Officer at 940-369-8084 with any questions about a pick up. Prohibit of eating and drinking in laboratories. Equipment used for handling of nanoparticles must be evaluated for safety concerns. Regular cleaning of benchtops, floors and other surfaces with bleach or other applicable disinfectant.
Report any incident to your supervisor.

Commonly Use Hazardous Chemicals

A hazardous chemical is defined as a flammable, combustible, explosive, or reactive substance. These substances cause an acute or chronic irreversible health effect when overexposure occurs.

Organic Peroxides

Many organic peroxides are low-power explosives; however, some are very powerful and are extremely sensitive to shock, sparks or other forms of ignition. When handling peroxides, personnel should avoid any heat, friction, impact, light, strong oxidizing and reducing agents.
All organic peroxides are extremely flammable and fires involving bulk quantities should be approached with extreme caution.
Additionally, peroxides have a specific degradation half-life. Be sure the container is labeled with the opened and exposed date. Limit the shelf life of these peroxides to six months. Ask your lab safety officer for a peroxide shelf life form to fill out your new chemical's opened and expired date.
Compounds that form peroxides are aldehydes, ethers (especially cyclic ethers and ethers containing primary and secondary alcohol groups), and compounds containing benzylic hydrogen atoms. A good example is cumene (isopropyl benzene), compounds containing the allylic structure (CH2=CHCH2R), e.g., olefins, cyclic ketones, vinyl and vinylidene compounds, vinyl acetate and vinylidene chloride.
Chemicals that can form peroxides are listed below but not inclusively:
  • cyclohexene
  • cyclooctene
  • decalin
  • p-dioxane
  • ethyl ether
  • isopropyl ether
  • tetrahydrofuran
  • tetralin

Benzene

Benzene is considered an OSHA Category I Carcinogen. An authorization for using benzene solution must be approved by your supervisor.
Chronic exposure to benzene can cause leukemia. Avoid benzene having direct contact with skin or mucous membrane. Benzene has a potential for skin absorption and causes skin cracking and dryness.
Substitute less toxic reagent like toluene for benzene. The current OSHA permissible exposure limit is 1.0 ppm.

Carbon Tetrachloride

Carbon tetrachloride may also be absorbed through the skin. Less severe exposure can lead to kidney and liver damage. High concentrations in the air can rapidly cause death.
Whenever possible, substitute with dichloromethane. The current OSHA threshold limit value for carbon tetrachloride is 5.0 ppm.

Formaldehyde

Formaldehyde is a known human carcinogen, and is also a severe eye irritant. Skin sensitization can result from repeated exposure.
Formaldehyde is a colorless, pungent, irritant gas that is frequently marketed as 37-56% aqueous solutions, commonly called formalin.
Experiments involving formaldehyde should be performed in a fume hood. Use neoprene, polyvinyl chloride gloves, splash-proof goggles to avoid any possibility of splashing formaldehyde in the eyes. The current OSHA threshold limit for formaldehyde is 1.0 ppm.

Perchloric Acid

Perchloric acid is a clear liquid with no odor, and is a very reactive chemical. At room temperatures, 72% perchloric acid solution reacts as a strong non-oxidizing acid.
Fire or explosion can occur if it contacts with combustible materials at elevated temperatures. Carry out experiments in a "wash down" hood specially designed for perchloric acid.

ALWAYS

  • Use Safer Replacement - Substitute a hazardous material with a less hazardous one.
  • Minimization - Reduce risk by using only the least quantity of haazardous chemical needed.
  • Isolation - Engineering controls like glove box and blast shield must be in position.

Safety while dealing with Alkalis

Soap Formation


It takes lye to make soap. Without lye, there can be no saponification in tallow soaps. Lye is the alkali that sets saponification in progress. In fact, it is what splits fats like beef tallow or lard into fatty acids and glycerin, and helps in the formation of soap ‘traces’. However, lye is not easy to handle. While there is no harm in handling tallow or even melting beef suet (except for the continuous crackling sounds), handling lye requires special care. Since it a chemical, it reacts strongly with human beings and everything it comes in contact with. This article will detail on the safety measures that need to be taken while making tallow soaps with lye.

Lye, the alkali: Lye or liquid potash or sodium hydroxide is one of the key ingredients in soap making. It acts as a catalyst (along with water) and converts oils and fats into what we call soap. In ancient times, lye was obtained directly from ashes. Barrel method or ash hopper method was used to extract lye water from ashes using wooden equipments. In today’s advanced world, lye can be obtained directly in the form of crystals. It is actually mixed into water and the mixture is stirred to make what is called lye solution. It is this lye solution which plays an active role in extracting fats from fatty acids.

Lye is often used as a key ingredient in drain openers on account of its ability to convert greasy buildup into a soluble substance. This is why lye should be handled in the same way as drain cleaners, bleach or pool chemicals. If mishandled, lye can cause mild to severe accidents.


1. Lye into water, not water into lye: When you make tallow soaps, it is habitual to put lye crystals into water. NEVER do this. Lye has a very strong chemical reaction with water and can splash it all over – on you and around the place. To avoid any strong reaction, do this lye-water mixing in the outdoors, where there can be least damage to your surroundings. Slowly pour lye into water. Ensure that the water is very cold. Only cold water can reduce the heat caused by lye-water mixing. Also, keep stirring the solution as you pour the lye into water. Only then, you can avoid lye crystal formation at the base of the container.


2. Wear protective gear: This is VERY important. Before you handle lye, wear protective gear –  gloves and goggles would do. Ensure you wear rubber gloves and also long sleeves to cover all parts of your skin. If a splash of lye on the floor can spoil everything, imagine what would happen if lye were to affect your skin or body part. So, never handle lye without this protective gear on.


3. Use only plastic or wooden utensils: When using lye, you need to be careful of your utensils too. Use only plastic or wooden stuff. Metal can have a strong reaction with lye and make it intensive and hotter. It is ideal to use a wooden blender for stirring. This is not the case while rendering tallow. You use anything that is convenient to you. However, when you mix lye with tallow, you need to be careful.


4. Be careful not to spill, keep out of reach: Be careful not to spill or splash lye solution. Lye is very caustic and has the potential to cause serious injury or even death if swallowed or can lead to blindness if it makes contact with the eyes. So, at all costs, keep out of reach of children and pets. If by chance, lye spills on your skin or eyes, immediately pour large amounts of cool water on the affected area for 10 minutes or longer. Seek medical care if lye inflicts serious damage on your skin or eyes.

World's Largest Wind Turbine Generator

Introduction

The world’s largest wind turbine is now the Enercon E-126. The turbine is being installed in Emden, Germany by Enercon. They will be testing several types of storage systems in combination with the multi-megawatt wind turbines.


Construction


These turbines are equipped with a number of new features: an optimized blade design with a spoiler extending down to the hub, and a pre-cast concrete base. Due to the elevated hub height and the new blade profile, the performance of the E-126 is expected to by far surpass that of the E-112. This turbine has a rotor diameter of 126 meters (413 feet). The E-126 is a more sophisticated version of the E-112, formerly the world’s largest wind turbine and rated at 6 megawatts. This new turbine is officially rated at 6 megawatts too, but will most likely produce 7+ megawatts (or 20 million kilowatt hours per year).

[The E-126]… has no gearbox attaching the turbine blades to the generator, in fact, the generator is housed just at the widest part of the nose cone, it takes up the entire width of the nacelle to generate power more efficiently, and provide longer service life with less wear.

Also like small turbines, these have inverters instead of synchronous generators, that is to say, a separate controller that converts the wild AC generated into something the grid can use. This means the rotor can run at more optimum and varied speeds.

Again like small turbines, this one does not shut right off at a predetermined speed due to gusts or just very high wind speeds. It simply throttles down by turning the blades slightly away from the wind so as to continue to generate power though at a lower production rate. Then the instant the wind is more favorable, it starts back up again. Many smaller wind turbines do something similar except have no blade pitch control, they use a technique called something like “side furling” where the whole machine, excepting the tail, turns “sideways” to catch less wind but continue operating.

Money, why else? Big things are cheaper per unit production. If you have 3 2 MW generators, you have to have three (at least) cranes to put them up, build three foundations, have to maintain three machines, and have three times the parts to fail. If you have one, it is larger and more expensive in itself to move, but not as expensive as having to move three smaller ones.

I don’t understand how people can be so concerned about birds becoming mush with modern wind turbines, especially ones this big. It only turns at 12 rpms. That means it takes five seconds to complete one revolution. That is slow but this is much bigger and easy to see compared to the whirring blades of old. The Altamont Pass turbines gave wind turbines such a bad name because they were built in the middle of the natural habitat of rare birds, the turbines were the small fast spinning type, and they were built using lattice towers, the kind birds love to nest in. These are slowly being replaced and all of the new ones are of the slower rotating kind. In the end, it comes down to this. Stationary buildings and moving cars kill literally millions of times more birds than wind turbines. And things like the Exxon Valdez spill kill millions of everything. So let’s go with the best option.

World's Largest Hydroelectric Power Plant

Introduction


 The Three Gorges Project (TGP) is a vitally important and backbone project in the development and harnessing of the Yangtze River (Changjiang River ). The dam site is situated at Sandouping of yichang City, Hubei Province, about 40 km upstream from the existing Gezhouba Project.



Three Georges Dam is the world's largest hydroelectric dam on the basis of installed power generation capacity. It is as wide as the Golden Gate Bridge and twice as tall. The installed generation capacity is 22,500 MW. Total 34 generators are available for generating this much energy. Out of 34 are of capacity 700 MW and two are 50 MW.    Annual generation is around 100,000 Giga watt hourThe rated power is 778 mega volt ampere, with a maximum of 840 mega volt ampere with power factor of 0.9.

The main generators weigh about 6,000 tonnes each and are designed to produce more than 700 MW of power. The designed head of the generator is 80.6 meters (264 ft). The flow rate varies between 600–950 cubic metres per second (21,000–34,000 cu ft/s) depending on the head available. The greater the head, the less water needed to reach full power.

The generator produces electrical power at 20  kV. The outer diameter of the generator stator is 21.4/20.9 m. The inner diameter is 18.5/18.8 m. The stator, the biggest of its kind, is 3.1/3 m in height. Bearing load is 5050/5500 tonnes. Average efficiency is over 94%, and reaches 96.5%.

The generators are manufactured by two joint ventures. One of them includes Alstom, ABB Group, Kvaerner, and the Chinese company Haerbin Motor. The other includes Voith, General Electric, Siemens (abbreviated as VGS), and the Chinese company Oriental Motor. 

Most of the generators are water-cooled. Some newer ones are air-cooled, which are simpler in design and manufacture and are easier to maintain.



Layout and Structure


Made of concrete, the dam is 2,335 m (7,661 ft) long, and the level of the dam top is 185 metres (607 ft) above sea level. The project used 27.2 million cubic metres (35.6×106 cu yd) of concrete (mainly for the dam wall), 463,000 tonnes of steel (enough to build 63 Eiffel Towers) and moved about 102.6 million cubic meters (134.2×106 cu yd) of earth.The concrete dam wall is 181 meters (594 ft) high above the rock basis.

When the water level is at its maximum of 175 metres (574 ft) above sea level (110 metres (361 ft) higher than the river level downstream), the dam reservoir is on average about 660 kilometres (410 mi) in length and 1.12 kilometres (3,700 ft) in width. It contains 39.3 km3 (31,900,000 acre·ft) of water and has a total surface area of 1,045 square kilometres (403 sq mi). On completion, the reservoir flooded a total area of 632 square kilometres (244 sq mi) of land, compared to the 1,350 square kilometres (520 sq mi) of reservoir created by the Itaipu Dam.

Turbine


This power plant uses Francis turbines, the turbine diameter is 9.7/10.4 m (VGS design/Alstom's design) and rotation speed is 75 revolutions per minute.

Added Benefits

As well as producing electricity, the dam increases the Yangtze River's shipping capacity, and reduces the potential for floods downstream by providing flood storage space. Dam is the largest water conservancy project ever built in China, and so in the world. With the normal pool level (NPL) at 175 m, the total storage capacity of the reservoir is 39.3 billion m3.

Side effects

The dam flooded archaeological and cultural sites and displaced around 1.3 million people, and is causing significant ecological changes, including an increased risk of landslides.